10Best.Guide

Belt Sander

Top Picks

Last Updated: May, 2023
Pros
  • Well-made and durable
  • Great for big and small projects
  • Easy to change out belts and adjust
  • Great for getting rough surfaces nearly flat
  • Powerful and ergonomic
Cons
  • Belts constantly want to walk and need readjustment
  • May need new brushes
Bottom Line
The Makita belt sander is a well-made and durable tool that is great for big and small projects. It is powerful and ergonomic, with a nice balanced feel. However, it may have issues with belt tracking and dust collection, and some users have reported problems with busted belts.
Pros
  • Good quality and reputation of Makita brand.
  • Ergonomic and lightweight design.
  • Variable speed option.
  • Effective for sanding floors and decks.
  • Balanced well and tracks nicely.
Cons
  • Variable speed not valuable for most applications.
  • Can bog down at highest speed.
Bottom Line
The Makita belt sander is a good choice for those looking for a lightweight and ergonomic option with variable speed and effective sanding capabilities for floors and decks. However, it may not be powerful enough for some tasks and there have been some quality control issues with sellers.
Pros
  • Auto tracking and easy belt replacement.
  • Great for deburring square holes cut in sheet metal.
  • Speed control adjustment.
  • Inexpensive.
  • Narrow belt for relief carving.
Cons
  • Not powerful enough for edge work.
  • Gets really hot.
Bottom Line
This tool is great for deburring square holes, relief carving, removing paint, and sanding in hard-to-reach areas. However, it may not be powerful enough for edge work and gets really hot. The sanding belts that come with it are not great, but extra belts can be ordered. Overall, it is an inexpensive option with some limitations.
Pros
  • Easy to use
  • Solid design
  • Good for high grit finishing
  • Affordable
  • Saves time on projects
Cons
  • Motor can fade with pressure
  • Belt can stop and need jump starting
Bottom Line
The WEN belt and disk sander is an affordable option for basic belt sanding and high grit finishing. It is easy to use and has a solid design, but may have some limitations and quality issues. It is a good choice for hobby projects and home remodeling, but not for fine woodworking or heavy-duty use.
Pros
  • Powerful and smooth operation
  • Designed to sand up against the edge of a board
  • Solid and well-built
  • Belts stay in place once calibrated
  • Flat top allows for stationary sanding
Cons
  • Arrived used and not sealed
  • Sanding belts would not stay in place
Bottom Line
The Makita 9903 Belt Sander is a powerful and well-built tool that is designed for precision sanding. However, it is expensive compared to other brands and has some issues with sanding belt placement and overheating.

The Ultimate Belt Sander Buying Guide: Types, Key Considerations, Features, Prices, Tips and FAQs

Overview

Belt sanders are an essential tool for any woodworking project that requires sanding. They are powerful and efficient, making them perfect for large surfaces and rough sanding. However, with so many options available, it can be overwhelming to choose the right one. In this guide, we'll cover everything you need to know to make an informed decision.

Types

There are two main types of belt sanders: handheld and stationary.

1. Handheld Belt Sanders: These are portable and easy to use. They are perfect for small to medium-sized projects and offer a lot of control. They come in a variety of sizes and shapes, with varying motor power and sanding belt sizes.

2. Stationary Belt Sanders: These are larger and more powerful than handheld belt sanders. They are stationary and require a dedicated workspace. They are perfect for large projects and heavy-duty sanding. They come in a variety of sizes, with varying motor power and sanding belt sizes.

Key Considerations

Before buying a belt sander, consider the following key factors:

1. Motor Power: The motor power determines the speed and efficiency of the sander. Look for a motor with at least 5 amps for handheld sanders and 3 HP for stationary sanders.

2. Sanding Belt Size: The size of the sanding belt determines how much surface area the sander can cover. Look for a belt size between 3x18 inches to 4x24 inches for handheld sanders and 6x48 inches for stationary sanders.

3. Belt Tracking: Belt tracking ensures that the sanding belt stays aligned and centered during use. Look for a sander with an easy-to-adjust tracking system.

4. Dust Collection: Sanding produces a lot of dust, so look for a sander with a good dust collection system to keep your workspace clean.

5. Variable Speed: A variable speed sander allows you to adjust the speed to match the project and material.

Features

Additional features to look for in a belt sander include:

1. Adjustable Handle: An adjustable handle allows you to customize the grip for comfort and control.

2. Trigger Lock: A trigger lock keeps the sander running without having to hold down the trigger constantly.

3. Lock-On Button: A lock-on button allows you to lock the sander on, reducing hand fatigue during long sanding sessions.

4. Weight: Consider the weight of the sander, especially if you will be using it for extended periods.

5. Ergonomics: Look for a sander with a comfortable grip and well-balanced design for ease of use.

Prices

Handheld belt sanders typically range from $50 to $200, while stationary belt sanders range from $200 to $1,000 or more.

Tips

1. Always wear eye and ear protection when using a belt sander.

2. Use the appropriate grit sandpaper for the project and material.

3. Keep the sanding belt clean and free of debris to prolong its lifespan.

4. Sand with the grain of the wood for a smoother finish.

FAQs

Q: Can I use a belt sander on metal?

A: Yes, but you will need a sander with a metal sanding belt and appropriate safety gear.

Q: Can I use a belt sander for finishing?

A: No, a belt sander is not suitable for finishing. Use a random orbital sander or hand sanding for finishing.

Q: How do I change the sanding belt?

A: Refer to the manufacturer's instructions for specific instructions, but typically you will need to release the tension on the belt, remove the old belt, and install the new one.

Q: How do I maintain my belt sander?

A: Keep the sanding belt clean and free of debris, lubricate the moving parts regularly, and replace worn or damaged parts as needed.

Conclusion:

A belt sander is a powerful and efficient tool for sanding large surfaces and rough sanding. Consider the type, motor power, sanding belt size, belt tracking, dust collection, and additional features before buying. Always wear appropriate safety gear and follow manufacturer instructions for use and maintenance.

Runner-Ups

Pros
  • Well priced for what you get.
  • Heavy and sturdy base.
  • Plenty of power.
  • Well-built machine.
  • Runs quietly.
Cons
  • Lens protector is cheesy.
  • Battery light is an issue.
Bottom Line
The Bucktool 42x2 belt grinder is a well-priced, heavy-duty machine that is well-built and runs quietly. However, it may require modifications and has some issues with missing parts and poor customer service.
Pros
  • High-quality tool with good safety cover and air adjustment
  • Useful for removing seams, weld beads, spot welds, and rust
  • Great for tight spaces and knocking down plug welds
  • Durable and long-lasting
  • Useful for shaping and coping baseboard trim
Cons
  • Louder than expected and requires hearing protection
  • Requires a decent air supply for continuous usage
Bottom Line
This belt sander is a high-quality tool that is useful for a variety of tasks, including removing seams, weld beads, spot welds, and rust. It is durable and long-lasting, but requires a decent air supply and can be loud. It may not be suitable for use in very tight spaces.
Pros
  • Good value for the money
  • Easy belt changes
  • Smooth motor and belt bearings
  • Sturdy and well-built
  • Good for small projects
Cons
  • Poor assembly instructions
  • Cheap and plasticy parts
Bottom Line
The WEN AT1305 is a good value for those looking for a basic belt/disc sander for small projects. It has some assembly and dust collection issues, but overall it is a sturdy and well-built machine.
Pros
  • Lightweight and runs smoothly
  • Easy to change belts
  • Variable speed and can be used as a table sander
  • Good value for the price
  • Sturdy and has a hold-down feature
Cons
  • Dust collection is poor and clogs easily
  • Flaws in the tool design, such as sandpaper wearing out quickly and plastic parts
Bottom Line
The Jellas Belt Sander is a good option for those looking for a budget-friendly sander for large projects, but it may not be suitable for long-term woodworking projects due to its flaws in design and plastic parts. The dust collection is poor, and safety glasses are necessary.
Pros
  • Affordable price point
  • Effective for tough jobs
  • Quick disengagement lever for sandpaper replacement
  • Good dust collection
  • Lightweight and easy to use
Cons
  • Overheats and burns out quickly
  • Continuous run button may fail
Bottom Line
The Skil Belt Sander is an affordable and effective tool for tough sanding jobs, with good dust collection and easy sandpaper replacement. However, it may overheat and burn out quickly, and some users have received used or damaged products.
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