10Best.Guide

Orbital Sander

Top Picks

Last Updated: May, 2023
Pros
  • Cordless and powerful
  • Easy to hold and power on/off
  • Accessible switch for adjusting rpm
  • Good handle and dust collection
  • Runs for hours on a 5ah battery
Cons
  • Imbalanced with 5 and 6 amp hour batteries
  • Dust blower opening points towards the user
Bottom Line
The DeWalt cordless sander is a powerful and convenient tool for small projects, but may not be suitable for larger ones or sanding floors. The battery size options are limited and the unit can be imbalanced with larger batteries. The on-off switch can be difficult to operate with gloves and the dust blower opening points towards the user. Overall, it is a good product for those who already have DeWalt 20v max tools.
Pros
  • Very comfortable with little vibration
  • Good dust collection
  • Well-built and durable
  • Variable speed and good hook & loop pad
  • Extra handle for aggressive removal and control
Cons
  • Taller and top-heavy than some sanders
  • Annoying ferrite bead on cord
Bottom Line
The Makita BO5041K is a comfortable, well-built sander with good dust collection and variable speed. It has an extra handle for aggressive removal and control, but it is taller and top-heavy than some sanders and can be louder with more vibration. Some customers have received used ones instead of new. Overall, it is a good upgrade from an entry-level sander.
Pros
  • Strong hook and loop
  • Good dust collection
  • Easy to remove and replace sanding discs
  • Lightweight and easy to use
  • Effective for refinishing
Cons
  • Proprietary connection for shop vac
  • Dust collection is just okay
Bottom Line
The Dewalt DWE6423K orbit sander is a great tool for refinishing and sanding projects. It has strong hook and loop, good dust collection, and is lightweight and easy to use. However, it has some issues with the proprietary connection for shop vac, dust collection, on/off switch, and sanding pad.
Pros
  • Cordless and convenient
  • Good power and longevity with a 3ah battery
  • Improved dust collector
  • Does not stall
  • Easy to handle and lightweight
Cons
  • Less effective removing dust than expected
  • Power is not as strong as hoped
Bottom Line
The DeWalt 20V Max XR Cordless Orbital Sander is a convenient and powerful tool that is great for sanding projects. However, it has some issues with battery life and comfortability, and the variable speed range is too fast.
Pros
  • Great for DIY projects.
  • Dust collector works well.
  • Good for bigger jobs.
  • Reasonable price.
  • Excellent out-of-the-box dust collection.
Cons
  • Dust build-up on sander.
  • Dust collection not effective.
Bottom Line
The DEWALT DWE6421K Random Orbit 5" Sander is a good option for DIY projects and bigger jobs. The dust collector works well, but there are some quality issues with the sanding base plate. The sander is reasonably priced and good for making furniture. However, the dust build-up on the sander and lack of adjustable speed are drawbacks to consider.

The Ultimate Guide to Buying an Orbital Sander

Overview

An orbital sander is a versatile tool that can be used for a variety of sanding tasks, from woodworking to metalworking and auto body repair. With so many different types and features available, it can be difficult to know which one is right for your needs. This guide will help you navigate the options and choose the best orbital sander for your project.

Types

1. Random Orbital Sanders: These sanders have a circular sanding pad that moves in a random pattern, which helps to prevent swirl marks on the surface being sanded. They are ideal for sanding curved or contoured surfaces and are available in both corded and cordless models.

2. Orbital Sanders: These sanders have a square or rectangular sanding pad that moves in a circular pattern. They are ideal for sanding flat surfaces, such as tabletops or cabinets. They are available in both corded and cordless models.

Key Considerations

1. Motor Power: The power of the motor will determine how quickly and efficiently the sander can remove material. Look for a sander with a motor power of at least 2 amps.

2. Sanding Speed: The speed at which the sander operates will affect how quickly you can sand the surface. Look for a sander with variable speed control so you can adjust the speed to suit the task at hand.

3. Dust Collection: Sanding creates a lot of dust, so look for a sander with a good dust collection system to keep your work area clean.

4. Ergonomic Design: The design of the sander will affect how comfortable it is to use. Look for a sander with an ergonomic grip and a balanced weight distribution.

Features

1. Sanding Disc: The size and type of sanding disc will affect the efficiency of the sander. Look for a sander with a disc size of at least 5 inches.

2. Sanding Pad: The material and shape of the sanding pad will affect the quality of the finish. Look for a sander with a soft, flexible pad that conforms to the surface being sanded.

3. Sanding Paper: The grit and type of sanding paper will affect the quality of the finish. Look for a sander that accepts a variety of paper types and grits.

Prices

Orbital sanders are available at a wide range of price points, from budget-friendly options to high-end models. Expect to pay between $30 and $300 for a quality orbital sander.

Tips

1. Always wear eye and ear protection when using an orbital sander.

2. Start with a coarse grit sandpaper and work your way up to a finer grit for a smooth finish.

3. Keep the sander moving to avoid creating swirl marks on the surface.

FAQs

Q: Can I use an orbital sander for metalworking?

A: Yes, but you will need to use a sanding disc specifically designed for metal.

Q: Can I use a random orbital sander for woodworking?

A: Yes, a random orbital sander is a versatile tool that can be used for a variety of sanding tasks.

Q: Do I need a corded or cordless orbital sander?

A: It depends on your needs. A corded sander will provide more power, while a cordless sander offers more portability.

Q: How do I change the sanding disc on an orbital sander?

A: Refer to the manufacturer's instructions for specific details, but most sanders require you to remove a screw or clamp to change the disc.

Q: How often should I replace the sanding paper on my orbital sander?

A: It depends on the task and the type of paper being used, but generally you should replace the paper when it becomes worn or clogged with dust.

Runner-Ups

Pros
  • Great price for hobby woodworkers.
  • Comfortable to hold and easy to use.
  • Comes with a nice case for storage.
  • Powerful and easy to use for home DIY and woodworking projects.
  • Durable and tough housing.
Cons
  • Only one speed.
  • Velcro on sander wears out quickly.
Bottom Line
The Makita BO5030K 5" Random Orbit Sander is a great choice for hobby woodworkers and home DIY projects. It's comfortable to hold, powerful, and comes with a nice case for storage. However, the Velcro on the sander wears out quickly, and the dust bag doesn't hold dust well. Some users may find it too large or not powerful enough for their needs.
Pros
  • Variable speeds make it more versatile.
  • Great for woodworkers and sanding down guitars.
  • Ability to adjust the speed is a must.
  • Easy to use and has a lot of power.
  • No swirls at all with 320, 400, and 600 grit sandpaper discs.
Cons
  • Doesn't come with a PSA head.
  • Sanding pads not included.
Bottom Line
The DeWalt random orbital sander is a versatile and powerful tool that is great for woodworkers and DIY enthusiasts. However, buyers should be aware that sanding pads are not included and some units may have quality issues. The dust port is also not compatible with standard vacuum hoses, which may require an extra purchase. Overall, this sander is a good investment for those looking for a reliable and efficient tool.
Pros
  • Easy to use
  • Well-designed drive source and random movement
  • Well-balanced and predictable
  • Firm grip holding the discs
  • Covers a good surface area
Cons
  • Dust bag fills quickly
  • Not designed to adapt easily to any shop vacuums
Bottom Line
The DeWalt random orbital sander is a well-designed and easy-to-use tool that is great for sanding down projects. However, the dust bag fills quickly and the collection bag is inefficient, and it may not be easy to adapt to certain shop vacuums.
Pros
  • Good power without vibrating too much.
  • Dust collector works very well.
  • Weight is perfectly balanced.
  • Comfortable handle with multiple grip positions.
  • Dust system works like a dream.
Cons
  • Built-in dust collector leaves a lot to be desired.
  • Paper filter serves no function.
Bottom Line
The Bosch sander has good power, a well-designed handle, and an effective dust system. However, the built-in dust collector and paper filter are not very effective, and there are some issues with the dust canister and design flaw with the dust collection device. Overall, it is a decent sander for small jobs and hobby work.
Pros
  • Powerful for most jobs
  • Efficient sanding
  • Good for auto body work
  • Can be attached to a shop vac
  • Can sand all day with extra batteries
Cons
  • Heavy with battery attached
  • Uncomfortable grip for some users
Bottom Line
The Milwaukee cordless sander is a powerful and efficient tool for sanding various materials, including auto body work. However, it may be heavy and uncomfortable for some users, and there have been inconsistencies with packaging and shipping.
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